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Asphalt concrete

technology Maturity 11-13

Roads are often black and smooth.

AF-asphalt-laying-machine.jpg
AF-asphalt-laying-machine.jpg
This is made of tiny rocks. A sticky black stuff holds them together. It helps cars drive on flat paths. It is used for big roads.
Aeropuerto de Madrid-Barajas - Exterior 01.jpg
Aeropuerto de Madrid-Barajas - Exterior 01.jpg
Do you see black roads?

44 words

Roads are often black and smooth.

AF-asphalt-laying-machine.jpg
AF-asphalt-laying-machine.jpg

This is made of tiny rocks. A sticky black stuff holds them together. This helps cars drive on flat paths.

People have used this for a long time. It was used in old lands like Egypt.

The Employment of Women in Britain, 1914-1918 Q30876.jpg
The Employment of Women in Britain, 1914-1918 Q30876.jpg

Workers heat the sticky stuff to mix it. They lay it in layers. Then they press it down hard.

It is used for big roads and airports.

Aeropuerto de Madrid-Barajas - Exterior 01.jpg
Aeropuerto de Madrid-Barajas - Exterior 01.jpg
It even helps keep water away from baths.

92 words

Many roads and parking lots are made of asphalt concrete.

AF-asphalt-laying-machine.jpg
AF-asphalt-laying-machine.jpg

This material is a mix of two main parts. First, there is mineral aggregate. This is a group of small rocks or sand. Second, there is a binder called bitumen. Bitumen is a thick, sticky black liquid. It acts like glue to hold the rocks together.

Asphalt on concrete.jpg
Asphalt on concrete.jpg

People have used natural asphalt for a very long time. Ancient people in Egypt and Rome used it to waterproof baths. In 1902, Edgar Purnell Hooley made a new way to mix bitumen with rocks. This helped create modern roads.

There are different ways to make the mix. Hot-mix asphalt is very common. Workers heat the bitumen and the rocks to high temperatures. This makes the mix easy to spread. They must do this while it is hot. Then, they press it down hard to make it solid.

Blacktopping machine in Laredo, TX IMG 5510.JPG
Blacktopping machine in Laredo, TX IMG 5510.JPG

Warm-mix asphalt is also used. This uses special additives to work at lower heat. This uses less fuel and lets off less gas. Asphalt is great because it is quiet for cars to drive on.

Aeropuerto de Madrid-Barajas - Exterior 01.jpg
Aeropuerto de Madrid-Barajas - Exterior 01.jpg

195 words

Asphalt concrete is a very important material used all over the world. You can see it on roads, parking lots, and even at airports.

AF-asphalt-laying-machine.jpg
AF-asphalt-laying-machine.jpg
In North America, people often just call it asphalt, blacktop, or pavement. In the United Kingdom, they might call it tarmac or bitumen macadam. It is a composite material, which means it is made by mixing different things together. This mixture is used to create smooth surfaces for cars and planes to travel on.
Aeropuerto de Madrid-Barajas - Exterior 01.jpg
Aeropuerto de Madrid-Barajas - Exterior 01.jpg

The way it works is quite simple but very clever. It consists of mineral aggregate, which is a collection of rocks, sand, or gravel. This aggregate is held together by a sticky substance called bitumen. Bitumen acts like a strong glue for the stones.

Asphalt on concrete.jpg
Asphalt on concrete.jpg
To make hot-mix asphalt, workers heat the bitumen so it becomes less thick. They also dry the rocks to remove any moisture. Then, they mix the hot rocks and liquid bitumen together. The mixture must be laid down and pressed flat while it is still very hot.
Blacktopping machine in Laredo, TX IMG 5510.JPG
Blacktopping machine in Laredo, TX IMG 5510.JPG

People have used versions of this material since ancient times. In places like Egypt, Babylon, and Rome, people used natural asphalt to waterproof baths and tunnels.

The Employment of Women in Britain, 1914-1918 Q30876.jpg
The Employment of Women in Britain, 1914-1918 Q30876.jpg
In 1829, a footpath in France used natural asphalt mixed with 7% aggregate. Later, in 1870, a chemist named Edward de Smedt invented a way to use heated asphalt mixed with sand. A big change happened in 1902 when Edgar Purnell Hooley created a new process. He used a steam heated mixer to combine petroleum bitumen with gravel. His company was called Tar Macadam, which is where the word "tarmac" comes from.

There are many different types of asphalt mixtures used today. Hot-mix asphalt is the most common type for big highways and racetracks.

Asphalt plant pic.jpg
Asphalt plant pic.jpg
Warm-mix asphalt is another type that uses additives like waxes or zeolites. This allows the mix to be made at lower temperatures, which uses less fuel. In 2012, nearly 25% of asphalt produced in the US was warm-mix. There is also cold-mix asphalt, which uses a special liquid to make the bitumen easy to work with. This type is often used for patching holes in the road.

Asphalt is a great choice for many different reasons. One reason is that it is often more economical than other materials. It also makes less noise when cars drive over it compared to concrete.

Ground frost damages.JPG
Ground frost damages.JPG
The way the liquid bitumen works also helps with water. It allows workers to make the road surface slightly curved so rain drains to the edges. However, the road can still face hard jobs from the weather. For example, frost can cause the ground to heave and damage the surface.
Falcon asphalt recycler for pothole repair.JPG
Falcon asphalt recycler for pothole repair.JPG

476 words

Asphalt concrete is a composite material used to create durable surfaces. It is commonly used for roads, parking lots, and airport runways.

AF-asphalt-laying-machine.jpg
AF-asphalt-laying-machine.jpg
In North America, people often call it asphalt, blacktop, or pavement. In the United Kingdom and Ireland, it is known as tarmac, bitmac, or bitumen macadam. In engineering, the term "concrete" refers to any composite material where a binder holds mineral aggregate together. For asphalt concrete, that binder is bitumen, a substance also known as pitch or tar.
Asphalt on concrete.jpg
Asphalt on concrete.jpg

The material works through a specific mechanical process of binding and compaction. It consists of mineral aggregate, such as rocks, sand, or gravel, held together by bitumen. To create Hot-Mix Asphalt (HMA), workers must heat the bitumen binder. This heating decreases its viscosity, which is the thickness or resistance to flow of the liquid. The aggregate is also dried to remove all moisture before mixing. Once the hot components are combined, they must be paved and compacted while they are still sufficiently hot. If the base is too cold, such as during winter, the asphalt may cool too quickly to reach the required density.

Engineers use several different types of asphalt mixtures depending on the project needs. Hot-Mix Asphalt (HMA) is the most common type for high-traffic areas like major highways and airfields.

Asphalt plant pic.jpg
Asphalt plant pic.jpg
Warm-Mix Asphalt (WMA) is a growing alternative that uses additives like zeolites or waxes. These additives allow the mixture to be produced at lower temperatures. This reduces the consumption of fossil fuels and releases fewer vapors. In the United States, nearly 25% of asphalt produced in 2012 was warm-mix, a 416% increase from 2009. Cold-mix asphalt is another variety that uses an emulsifying agent to mix bitumen with water. This makes the mixture easy to work with at lower temperatures, making it ideal for patching holes.

The history of using asphalt stretches back to antiquity. Civilizations in Mesopotamia, Egypt, and Rome used natural asphalt for waterproofing baths and tunnels. In 1829, a footpath in Lyon, France, used natural asphalt mixed with 7% aggregate. A major technological shift occurred in 1902 thanks to Edgar Purnell Hooley. He developed a process to combine petroleum bitumen with macadam aggregates using a steam-heated mixer. He founded a company called the Tar Macadam Syndicate Limited. This company eventually gave us the shortened term "tarmac."

Modern asphalt can be engineered for very specific structural roles. High-modulus asphalt concrete, sometimes called EMÉ, uses a very hard bituminous formulation. It includes a high proportion of mineral powder, between 8% and 10% by weight. This creates a high modulus of elasticity, which is a measure of how much the material resists deformation. Using this type can reduce the required thickness of a road's base layer by up to 25%. Other specialty mixtures include stone-matrix asphalt for strong wearing surfaces and porous asphalt. Porous asphalt is permeable, meaning it allows water to drain through the pavement to control stormwater.

Aeropuerto de Madrid-Barajas - Exterior 01.jpg
Aeropuerto de Madrid-Barajas - Exterior 01.jpg
Asphalt offers several performance advantages over other materials. It is generally more economical to use for large-scale construction. It also produces less roadway noise than Portland cement concrete surfaces. This is because tire noise is generated when kinetic energy is converted into sound waves. Additionally, the viscosity of bitumen allows workers to create a convex surface. This slight curve helps rainwater drain away from the center of the road toward the edges.
Night-time road closure and improvement works at Chatham Waterfront Bus Station showing workers, warning signs, safety barriers and JCB excavator on Globe Lane, Chatham, Kent, England.jpg
Night-time road closure and improvement works at Chatham Waterfront Bus Station showing workers, warning signs, safety barriers and JCB excavator on Globe Lane, Chatham, Kent, England.jpg

Despite its strength, asphalt is subject to environmental degradation over time. The long-term behavior of a road can differ greatly from its short-term performance. For example, frost heaves can damage the surface by pushing the ground upward.

Ground frost damages.JPG
Ground frost damages.JPG
Other issues include potholes, rutting, and cracking. To manage these problems, researchers use programs like the Long-Term Pavement Performance (LTPP) study. Scientists also use recycling methods to improve sustainability. They can use Reclaimed Asphalt Pavement (RAP) to create new mixtures, helping to reduce waste.
Falcon asphalt recycler for pothole repair.JPG
Falcon asphalt recycler for pothole repair.JPG

689 words
🖼️ Images & Media (10)
File:Asphalt plant pic.jpg
Asphalt plant pic.jpg
File:AF-asphalt-laying-machine.jpg
AF-asphalt-laying-machine.jpg
File:The Employment of Women in Britain, 1914-1918 Q30876.jpg
The Employment of Women in Britain,...
File:Night-time road closure and improvement works at Chatham Waterfront Bus Station showing workers, warning signs, safety barriers and JCB excavator on Globe Lane, Chatham, Kent, England.jpg
Night-time road closure and improvement...
File:Asphalt on concrete.jpg
Asphalt on concrete.jpg
File:Blacktopping machine in Laredo, TX IMG_5510.JPG
Blacktopping machine in Laredo, TX IMG_5510.JPG
File:Aeropuerto de Madrid-Barajas - Exterior 01.jpg
Aeropuerto de Madrid-Barajas - Exterior 01.jpg
File:Ground frost damages.JPG
Ground frost damages.JPG
File:NAVFAC Hawaii Personnel Train with New Pavement Sealing Machine (39005461992).jpg
NAVFAC Hawaii Personnel Train with New...
File:Falcon asphalt recycler for pothole repair.JPG
Falcon asphalt recycler for pothole repair.JPG
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